Reverse Protection for Battery Packs – Easy Fix

🔋 The Problem: Reverse Polarity in Battery Packs
Connecting a battery pack in reverse—even for a moment—can instantly damage your circuit. From blown regulators to fried microcontrollers, the cost of a simple polarity error can be high. This is a common mistake among beginners and even experienced prototypers working fast.
🔧 The Solution: Use a Reverse Protection Circuit
A basic fix involves adding a Schottky diode in series with the positive terminal. For more efficient designs, a P-channel MOSFET placed with the source to the battery’s positive terminal and the drain to the load provides near-zero voltage drop and automatic reverse protection.
💡 Practical Example
You’ve built a custom 12V lithium-ion battery pack for a portable speaker. Accidentally reversing the terminals while testing could destroy the internal amplifier module. Adding a P-MOSFET reverse protection circuit prevents power from flowing when polarity is wrong—keeping your components safe.
📐 Sample Calculation
If your circuit draws 2A and you use a Schottky diode with 0.4V forward drop:
Power loss = V × I = 0.4V × 2A = 0.8W.
Using a P-channel MOSFET with R<sub>DS(on)</sub> = 30mΩ:
Power loss = I² × R = 4A² × 0.03 = 0.48W — more efficient and better for long-term use.
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