Reverse Protection for Battery Systems – Simple, Smart & Safe

One of the most common mistakes in battery-powered designs is reverse polarity connection. Accidentally connecting a battery the wrong way can instantly damage your circuit or even cause fire hazards. Thankfully, there’s an easy fix that protects your project without adding complexity.
🔧 The Problem :
Whether you’re working with Li-ion cells or sealed lead-acid batteries, reverse polarity can fry your microcontroller or power IC. Traditional fixes like diodes introduce voltage drops, reducing efficiency—especially in low-voltage systems.
💡 The Solution :
Use a P-channel MOSFET or ideal diode controller in series with the battery input. A P-MOSFET, when connected correctly, blocks reverse current flow without the voltage drop of a diode.
🔋 Real-Life Example :
Imagine you’re designing a 3.7V Li-ion powered sensor node.
If you use a P-MOSFET with Rds(on) of 20mΩ:
Power loss = I² × R = (0.5A)² × 0.02Ω = 0.005W,
much lower than using a 0.7V drop diode (0.5A × 0.7V = 0.35W).
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