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MOSFET High-Current Load Design – Made Easy!

MOSFET High-Current Load Design

⚠️ The Problem : 

 

When switching high-current loads like motors or heating elements, MOSFETs are a great choice—but only if designed right! If you use the wrong type or don’t consider R<sub>DS(ON)</sub> (the drain-source resistance), the MOSFET will overheat and waste power.

 


🛠️ The Solution : 

 

For high-current switching, use low R<sub>DS(ON)</sub> N-channel MOSFETs with proper heatsinking and gate drive. Logic-level MOSFETs like IRLZ44N can be driven directly from Arduino or ESP32 and handle up to 47A (with proper cooling).

 


💡 Practical Example

 

You’re designing a DIY battery charger with a 10A current path. Using a standard MOSFET with R<sub>DS(ON)</sub> = 0.1Ω wastes too much power and heats up fast. Switch to IRF3205 with R<sub>DS(ON)</sub> ≈ 0.008Ω and your system runs cooler and more efficiently.

 


📏 Sample Calculation

 

At 10A load:

Power Loss =× R = (10A)² × 0.008Ω = 0.8W
 
Compare with 0.1Ω: (10A)² × 0.1Ω = 10W!
 

That’s over 12x lower loss—crucial for battery-powered systems.

 


🛒 Product Suggestion :

 

Try ‘IRF3205 MOSFET’ or ‘heatsink TO-220’ for thermal safety:

👉 Shop IRF3205 MOSFET

👉 Shop Heatsink TO-220

 

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