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SMPS High-Efficiency Layout Tips for Prototypers

SMPS high-efficiency layout

When designing a Switch Mode Power Supply (SMPS), layout is everything. Even with high-quality components, a poor PCB layout can cause overheating, EMI issues, and wasted power. Here’s how to get it right—especially if you’re a hobbyist or prototyper in India.

 


🔧 The Problem :

 

In SMPS circuits, fast switching can create noise and power losses. If your layout has long traces or poor grounding, efficiency drops fast. A clean, compact layout minimizes parasitic inductance and resistance, improving both performance and reliability.

 


✅The Solution :

 

Suppose you’re building a 5V 2A buck converter for a microcontroller. Placing the MOSFET, diode, and inductor close together reduces loop area, cutting EMI and boosting efficiency. Also, use a solid ground plane and short return paths.

 


🧮 Sample Calculation :

 

If your trace resistance is 0.05Ω and current is 2A,
Power loss = I²R = 2² × 0.05 = 0.2W.
Reducing trace resistance by better layout can cut this in half!

 


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