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SMPS Magnetics Design Reference – A Simple Guide for Hobbyists and Engineers

SMPS magnetics design

Switch Mode Power Supply (SMPS) is a crucial part of modern electronics, converting electrical power efficiently. But designing the magnetic components, like inductors and transformers, can be tricky, especially for beginners. Let’s break it down and simplify it!

 

The Problem :

 

In an SMPS design, the magnetic components (such as inductors and transformers) are key to converting voltage efficiently. A poorly designed magnetic component can lead to inefficiencies, heat generation, and even circuit failure.

 

The Solution :

 

To fix this, it’s essential to use the right core material and size the magnetic components accurately. This will ensure the SMPS operates efficiently without excessive heat or power loss. Start by selecting a core with the right inductance value and making sure the winding is correctly specified for the required voltage and current.

 

Practical Example :

 

Imagine you’re designing a power supply for a small project, like powering an LED strip. If the transformer core is too small, the voltage output will fluctuate, and your LEDs might flicker or overheat. On the other hand, using a core that’s too large may result in unnecessary power consumption and heat.

 

Sample Calculation :

 

If you need to choose an inductor for your circuit, calculate the inductance (L) required based on your load current (I) and the switching frequency (f).

For example:

       L=f×IVin×(1D)

  • is the input voltage,
  • is the duty cycle,
  • is the switching frequency,
  • I is the load current.

With a 12V input, a 1A load, and a 100kHz switching frequency, you can calculate the required inductance to ensure efficient energy transfer.

 

Product Suggestion :

 

Looking for quality magnetic components? Check out our SMPS Transformers and Inductors, designed and made in India. Enhance your projects with top-notch, locally sourced components!
Shop now at SmartXProKits.in

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